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玻璃珠喷涂室除尘系统
玻璃珠喷涂室除尘系统
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Industries
Application
Application Category
Vacuum cleaning of floors and surfaces
Suction Media
Reason
1.减少手动清理玻璃珠粉末造成的停机时间。2.降低喷涂过程中产生的玻璃珠粉末扬尘。
  1. To decrease downtime of manually collecting glass bead powders
  2. To reduce airborne glass bead powder during coating process
Product Group
Central System
Sparks
no
1.在玻璃珠喷涂室内持续自动的收集喷涂过程产生的玻璃珠材料
2.抽取喷涂过程产生的玻璃珠粉末扬尘
1.To automatically & continuously collect glass bead material during coating process within glass bead coating chamber 2.To extract airborne glass bead powders during coating process
1.玻璃珠材料的比重很大因此很重。这种材料可以在喷涂过程中重复使用。然而从地面上手动回收玻璃珠材料会延长生产设备停机时间并增加操作人员的疲劳度。
2.在使用沃瓦克除尘方案之前,客户使用的是一套较大的除尘系统,其任务是从整个喷涂室内抽取飘浮的玻璃珠粉末,其效果有限,且操作人员面临着视觉模糊和呼吸困难的问题,抽取到的扬尘没有经过有效的过滤就被排放到室外,对周围环境构成危险。
1.Glass Bead material has a high specific weight ratio which makes it very heavy. It also can be reused several times in the coating process. By manually collecting glass bead material on the ground, production downtime increased as well as physical fatigue for the operator. 2.Before the Ruwac solution, a large dust collector was implemented in which its task is to extract airborne glass bead powders from the entire chamber; the results were not sufficient and the operator had visibility & breathing issues within the chamber. Moreover the airborne dust that could be collected was not filtered and discharged outside of the building, which created a hazardous area.
1.使用沃瓦克DS1750旋风式除尘系统持续从地面收集玻璃珠材料。地面被重新设计成圆锥形,以便于从地面吸取玻璃珠材料。
2.使用带有可移动式抽取手臂的DS64000粉尘抽取系统抽取喷涂过程产生的玻璃珠粉末扬尘。操作员工可根据操作模式自由的调节抽取手臂。
1.A DS1750 Cyclone Vacuum System has been implemented to continuously collect glass bead material from the ground; the ground has been redesigned into a conus shape in which the glass bead material can be vacuumed. 2.A DS64000 Extractor System with flexible suction arm has been implemented to extract airborne glass bead powders during coating process; the operator can freely adjust the suction arm according to his operation mode.
DS1750M移动式工业吸尘器,功率7.5千瓦,涡轮驱动,配有2.6平米的M级过滤袋,控制系统监控设备状况并在必要时发出声音和灯光报警,集尘箱内安装粉尘容量感应器,主滤袋装有压差感应器,配备限位开关及远程启停控制装置。
2x200升不锈钢容器+容量感应器+限位开关+喷涂枪连接,DN150毫米接口的不锈钢高速旋风分离器及旋转盖。
不锈钢管道系统连接至3处DN50毫米吸点,2处吸点持续常开回收物料,1处吸点通过远程控制实现即插即用。
DS64000M粉尘抽取系统,粉尘防爆22区,2.2千瓦风机驱动,配备24平米的M级滤筒及压缩空气自动反吹清洁机制,控制系统可监控主过滤模块压差、滤筒清洁和远程启停并发出声音和灯光报警。
不锈钢管道系统连接至1处DN200毫米的吸点,配备可调节抽取手臂,除尘范围:3米。
1.DS1750 M Zone 22 Mobile Industrial Vacuum, 7.5kW 3-Phase Turbine Drive, 2.6m2 Pocket Filter Class M, Control System for monitoring & signaling sound & light alarm: level sensor full dust capacity, main filter differential pressure sensor, lid limit switch and remote start/stop at end-cap 2x 200L Stainless Steel Container + Level Sensor + Limit Switch + Coating Gun connection, HGZ DN150 Stainless Steel High Speed Cyclone with swinging lid, Stainless Steel Piping System leading to 3 Suction Points DN50mm, 2x for continuous collection and 1x with remote start/stop end-cap 2. DS64000 M Zone 22 Extractor System, 2.2kW 3-Phase Side Channel Blower, 24m2 Cartridge Filter Class M with automatic compressed air filter cleaning mechanism, Control System for monitoring & signaling sound & light alarm: main filter differential pressure, filter cleaning, and remote start/stop within room Stainless Steel Piping System leading to 1 Suction Point DN200mm equipped with flexible suction arm, cleaning radius: 3.0m.
1.自动持续地回收玻璃珠材料以重复使用 2.降低生产的停机时间 3.增加玻璃珠喷涂车间内的可视度 4.经认证的过滤等级 5.减少玻璃珠材料的采购量
ADVANTAGES: Automatic & continuous collection of glass bead material for reuse Reduce production down time Increase visibility within glass bead coating chamber Certified filtration ratio Decreased purchase of glass bead material

沃瓦克工业吸尘器清除了我们产品内部的铝屑提高了产品的洁净度,这是满足产品严格质量标准的关键要素。
在使用了集定制吸嘴与自动启停装置为一体的DS1221吸尘器之后,产品的质量得到了很大的提升而且设备的性能远远优于之前其他厂家的设备。 RUWAC的解决方案是根据我们的要求量身定制。 设备的质量和使用寿命以及RUWAC中国区的服务说服了我们。
因此,我们扩展了双方的合作,并将更多Ruwac的设备安装到其他生产线上,效果非常好。


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